The market for industrial machinery is anticipated to reach a readjusted value of USD 835,340 million by 2028 from an estimated USD 675620 million in 2022. Industrial machines keep our modern world going. They make everything we buy, from computers to cars and everything in between.
What would happen to your business if your machines broke down and you were no longer able to produce your products? It would mean the end of your company. This is why you need to invest in regular machine maintenance.
But what causes industrial machine failure? Sometimes, failure is due to one of many common issues. Here are the top three most common reasons for a machine breaking down on the job.
1. Lack of Proper Maintenance
Poor maintenance can affect the performance of the machines. It can reduce their efficiency and cause serious damage.
When machines are not properly maintained, they are more likely to suffer from issues like abrasion, corrosion, and inadequate lubrication. This leads to parts becoming worn, misaligned, or damaged. This can cause costly and lengthy repairs, or full machine replacements if the problem becomes too severe.
Over time, machines that are not maintained properly become less reliable. This can lead to further issues like decreased production capacity and higher operational costs.
To prevent this type of failure, regular equipment maintenance should be conducted at least monthly. This involves inspecting, lubricating, or adjusting parts, cleaning out debris and dust, and ensuring proper functioning.
2. Components and Material Defects
It has been suggested that of all industrial machine breakdowns, up to 60% can be attributed to component or material defects. Problems can include machine components that are poorly manufactured, not assembled correctly, or that fail due to a lack of quality control.
Defective machine components can cause problems such as jamming or malfunctioning of the machine. They can also reduce its lifespan, resulting in more frequent replacements and downtime. Defective components will need to be replaced with higher-quality ones.
It is important to use high-quality components and to maintain quality standards to reduce equipment failure caused by component or material defects. You may want to try Dichtomatik products when buying machinery parts.
Dichtomatik products are known for their reliability and durability. They also offer high-quality and long-lasting performance parts for machines.
3. Overloading and Misuse
Industrial machines are susceptible to failure due to overloading and misuse. This is one of the most common causes of industrial machine collapse.
When an industrial machine or tool is overloaded, it is unable to operate correctly due to the extra strain on its components. This can cause malfunctioning or even total failure of the machine. When industrial machines are misused, they can be damaged or destroyed.
Misuse can occur when workers attempt to operate a machine that is not intended for the task it is being asked to do. This will result in damage and even potential injury to the operator. Proper use of industrial machinery and not overloading them to avoid potential disasters are key steps in preventing failures.
Preventing Machine Failure
Common causes of industrial machine failure can lead to costly repairs and business downtime. Machine operators need to be aware of these causes. Avoiding these common causes can help keep machines running smoothly and prevent costly repairs.
With the right preventive maintenance, operators can ensure the longevity and safety of their machines. Contact an industrial machine expert today to learn more about mitigating machine malfunctions.
Was this article helpful? Check out our other blog posts like this one.
