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Lab 3D filament extrusion line

by Syed Qasim
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The Lab 3D printer filament extrusion line is composed of single screw extruder, die head, cooling water tank, traction system, winding system. It is applied to the extrusion molding of filaments. It is an ideal tool for research institute cause of it’s miniaturization, intelligence and high precision.

Function & Features:

  1. Adopting international brand variable speed control motor for the extruder to make the plasticization stable and constant.
  2. Using brand melt pressure and temperature sensor to ensure high accurate data.
  3. Computer-based measurement and control system and user friendly operation interface, easy to control.
  4. Formula Storage function.
  5. Emergency stops and safety protection devices to protect the safety of the operator.

Specification of filament extrusion line:

NameContentSpecification
The complete machineMaterial ApplicablePLA、ABS、TPU etc.
Screw Diameter20mm
Screw L/D ratio28:1
Motor power3kW
Max. Output3kg/h
Filament diameterDN1.75mm±0.05mm,DN2.85mm±0.05mm
Max. temperature350℃
Temperature control accuracy±1℃
Working voltage380V±10% ,50Hz
Control MethodSiemens PLC control

Standard Configuration:

Screw

  • Screw diameter:20mm
  • L/D=28/1
  • Screw material:42CrMo
  • Speical treatment on screw surface:medium-frequency hardening,hard chromium plating and polished.  Surfaceness:≤0.8um

Barrel

  • Barrel Material:38CrMoAlA with nitrid treatment.
  • Interior surface: Interior surface hardness HRC65±2,Interior surfaceness ≤0.8um
  • Barrel heating method: Ceramic heater
  • Heating zone&Power:3zones,1.2kW/zone
  • Barrel cooling method: High efficiency low noise cooling fan
  • Cooling zone&power::3zones,10W/zone
  • Melt pressure: Pressure sensor placed at the end of the screw to measure the melt pressure.
  • Water cooling of the material loading zone into the barrel:Cooling water circulation structure,cooling water:2Kg/m²

Reducer

  • Reducer brand: Siemens
  • Reducer type: Hard tooth surface reducer, helical gear drive
  • Gear material: High strength low carbon alloy steel treated by carburizing and quenching, with HRC58‐62.

Drive Motor

  • Motor power:Siemens 3kW
  • Working method:Motor and gearbox connected directly

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